SERVICE MANUAL SERVICE MANUAL SECTION
Transcription
1 SERVICE MANUAL SERVICE MANUAL SECTION 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To Truck Model: 4200 Start Date: 10/16/2000 End Date: 09/30/2002 Truck Model: 4300 Start Date: 10/16/2000 End Date: 09/30/2002 Truck Model: 4400 Start Date: 10/16/2000 End Date: 09/30/2002 Truck Model: 7300 Start Date: 12/01/2001 End Date: 09/30/2002 Truck Model: 7400 Start Date: 12/01/2001 End Date: 09/30/2002 Truck Model: 7500 Start Date: 12/01/2001 End Date: 09/30/2002 Truck Model: 8500 Start Date: 01/01/2002 End Date: 09/30/2002 Truck Model: 8600 Start Date: 01/01/2002 End Date: 09/30/ /01/2002 Copyright 01/01/2002 International Truck and Engine Corporation
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3 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To i Table of Contents 1. LOAD, P
4GAUGE, P GAUGES AND WARNING LIGHTS AMMETER, P LIGHTS (CHAPTER 8) BACK UP LIGHTS, P LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS (CONT.), P LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P DOME LIGHT, MAP LIGHT, P DOME LIGHT, MAP LIGHT (CONT.), P FOG LIGHT AND WORK LIGHT, P HEADLIGHTS, P
5 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To iii 8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P PANEL LIGHTS, P CHASSIS ACCESSORIES (CHAPTER 9) AIR DRYER AND HEATED DRAIN VALVE, P ANTILOCK BRAKE SYSTEM (ABS), AIR, P ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION FUEL HEATER N/WARN LIGHTS, P BRAKE SYSTEM, HYDRAULIC, P FUEL TRANSFER PUMP, P BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER, P AIR SOLENOID 4 WAY PACK, P REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P HYD POWER PARK, P AIR SUSPENSION, P AUX. TRAILER, ACC CONTROLLED, P AUX. TRAILER, BTRY CONTROLLED, P LIFT AXLES (NON-STEERABLE), P LIFT AXLES (STEERABLE), P AIR ACTUATED PARK BRAKE, P ANTILOCK BRAKE SYSTEM, WABCO AIR, P ANTILOCK BRAKE SYSTEM, WABCO AIR, P LIFT AXLES, WITH MULTIPLES FOR SS MODELS, P FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P TRANSMISSIONS (CHAPTER 10) ALLISON LCT TRANSMISSION, P ALLISON MD TRANSMISSION, P ALLISON MD TRANSMISSION (CONT.), P ALLISON MD TRANSMISSION (CONT.), P TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P EATON AUTOSHIFT TRANSMISSION, P EATON AUTOSHIFT TRANSMISSION (CONT.), P EATON LIGHTNING TRANSMISSION, P AIR CONDITIONING (CHAPTER 11) HVAC SYSTEMS, P AIR CONDITIONING (ONLY), P CONNECTOR COMPOSITES (CHAPTER 12) CONNECTOR COMPOSITES (10), (71), (72), (345), P CONNECTOR COMPOSITES (420A), (420B), (520), (521), (522), (523), (524), P CONNECTOR COMPOSITES (1002), (1003), (1010), P CONNECTOR COMPOSITE (1011), P
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8 vi 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
9 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 1 1. INSTRUCTIONS AND CHARTS (CHAPTER 1) 1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. A P54304U DRAWN U00DLCK RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 09AUG00 AE Figure 1 Circuit Number Identification and Location Chart
10 2 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.) CHAPTER 1 CIRCUIT NUMBER COLOR CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) DESCRIPTION 9 GY ZERO VOLT REFERENCE (ZVR) 10 WH CHASSIS/ENGINE GROUND 11 WH CAB/SLEEPER GROUND 12 LTBL ACCESSORY FEED 13 PK IGNITION FEED BK IGNITION FEED (BODY BUILDER CONNECTOR) 14 RD BATTERY FEED 15 RD KEY SWITCH FEED PK STARTER CONTROL 18 PK GLOW PLUG/PRE-HEATER 19 GY ENGINE SHUTDOWN 20 LTGN REMOTE POWER MODULE 21 COLD START CONTROLS (ETHER) TN TN ENGINE FAN/SHUTTERS 24 GY ENGINE EXHAUST BRAKE 25 TN PYROMETER 26 TN AMMETER 27 TN VOLTMETER 28 TN INSTRUMENTS AND GAUGES 29 TN ENGINE WATER TEMPERATURE 30 TN ENGINE OIL TEMPERATURE 31 TN TRANSMISSION OIL TEMPERATURE 32 TN AXLE OIL TEMPERATURE CHK PEC DATE 16JAN01 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U DRAWN U00JXP9 RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 09AUG00 AE Figure 2 Circuit Number Identification and Location Chart (Cont.)
11 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.) CHAPTER 1 CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER COLOR DESCRIPTION 33 TN ENGINE OIL LEVEL 34 TN COOLANT LEVEL 35 TN ENGINE OIL PRESSURE 36 TN FUEL LEVEL 37 TN FUEL PUMP GY AIR DRYER HEATER 40 GY LOW AIR PRESSURE WARNING 41 TN AIR TEMPERATURE 42 GY FRONT AXLE ENGAGED 43 GY POWER DIVIDER LOCK (PDL) WARNING 44 GY PARK BRAKE WARNING 45 LTGN ANTI - THEFT WARNING 46 GY POWER TAKE - OFF WARNING 47 GY SPEEDOMETER 48 GY TACHOMETER 49 GY DIFFERENTIAL LOCK WARNING 50 YL LIGHT SWITCH FEED 51 YL DIMMER SWITCH FEED 52 YL HEADLIGHT HI - BEAM 53 YL HEADLIGHT LO - BEAM 54 BN PARKING/MARKER LIGHTS 55 OR TURN SIGNAL - FEED 56 OR TURN SIGNAL LIGHTS - LEFT YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION) 57 OR LT GN TURN SIGNAL LIGHTS - RIGHT TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION) CHK PEC DATE 16JAN01 CHANGE REV REFERENCE DRAWN U00DLCK PRODUCTION RELEASE. A P54304U RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 15 MAY 00 AE Figure 3 Circuit Number Identification and Location Chart (Cont.)
12 4 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 1.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.) CHAPTER 1 CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER COLOR DESCRIPTION 58 BN CLEARANCE/IDENTIFICATION LIGHTS 59 GY SOLENOID 60 OR HAZARD LIGHTS 61 GY AIR SUSPENSION 62 DKBL PANEL LIGHTS 63 DKBL COURTESY/DOME LIGHTS 64 YL FOG/DRIVING LIGHTS 65 OR CAB REAR FLOOD LIGHT 66 YL DAYTIME RUNNING LIGHTS BN TAIL LIGHTS 69 BN LICENSE PLATE LIGHT 70 OR STOP LIGHTS RD STOP LIGHTS (BODY BUILDER CONNECTION) 71 OR BACK - UP LIGHTS LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION) 72 OR TRAILER AUXILIARY FEED - BATTERY 73 LTGN PWM 74 LTGN HEATER RECIRC MOTOR 75 LTGN HEATER BLOWER MOTOR 76 LTGN AUXILIARY FAN 77 LTGN AIR CONDITIONER 78 LTGN MIRRORS - HEATED; MOTORIZED 79 GY SEAT BELTS 80 BK SLEEPER BOX RELAY - FEED 81 LTGN POWER DOOR LOCKS CHK PEC DATE 16JAN01 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U DRAWN U00DLCK RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 15MAY00 AE Figure 4 Circuit Number Identification and Location Chart (Cont.)
13 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCTION (CONT.) CHAPTER 1 CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER COLOR DESCRIPTION 82 GY WINDSHIELD WIPER 83 LTGN POWER WINDOWS 84 LTGN CIGAR LIGHTER 85 GY HORN 86 LTGN RADIO - ENTERTAINMENT/CLOCK 87 GY WINDSHIELD WASHER 88 LTGN CLOCK/HOURMETER 89 VT AIR BAG 90 GY HYDRAULIC BRAKE PUMP 91 VT INTERCOMMUNICATIONS 92 TN TRANSMISSION CONTROLS - ELECTRONIC 93 TN AXLE SHIFT CONTROL 94 GY ANTILOCK BRAKE SYSTEM 95 TN EXHAUST EMISSION 96 YL SNOW PLOW LIGHTS/CRUISE CONTROL 97 VT ENGINE CONTROLS - ELECTRONIC 98 BK DATALINK AND DIAGNOSTICS 99 VT ACCELERATOR POSITION SENSOR (APS) 100 AIR HORN (ELECTRIC SOLENOID ACTUATED) 101 BRAKE APPLICATION AIR 102 FLASH TO PASS CHK DATE PEC 16JAN01 PEC 18JUN01 CHANGE REV REFERENCE DRAWN PRODUCTION RELEASE. A P54304U U00DLCK RELEASE NO. ADDED CLOCK TO #86. B P54634F P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 15MAY00 AE Figure 5 Circuit Number Identification and Location Chart (Cont.)
14 6 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ECM PIN # TERM DESCRIPTION 12 AAT AMBIENT AIR TEMP. SENSOR 33 ACD A/C DEMAND 8 APS ACCELERATOR POS. SENSOR 16 ATA(+) J1708 DATALINK (+) 17 ATA(-) J1708 DATALINK (-) 29 BAP BAROMETRIC AIR PRESS. SENSOR ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION ECM PIN # TERM DESCRIPTION CHAPTER 1 27 IVS IDLE VALIDATION SWITCH 54 OWL OIL/WATER WARNING LIGHT 25 PWR RLY CEC MAIN POWER RELAY SIGNAL 31 RAS RESUME/ACCELERATE 37 RPRF PRESET SPEED 30 RPS REMOTE ACCELERATOR POS. SENS. SIG. 43 BN01 BRAKE STATUS #1 6 RPS_RTN REMOTE ACCELERATOR POS. SENS RTN. 44 BN02 BRAKE STATUS #2 18 CAN SHLD DRIVETRAIN J1939 DATALINK SHLD 19 CAN(+) DRIVETRAIN J1939 DATALINK (+) 20 CAN(-) DRIVETRAIN J1939 DATALINK (-) 15 CBE_SEL1 RETARDER/EXHAUST BRAKE REQUEST 10 CLS COOLANT LEVEL SENSOR 35 COD CRUISE ON/OFF 36 RVAR VARIBLE SPEED SWITCH 32 SCS SET/COAST 45 SIL SERVICE INTERVAL LIGHT 34 STI SELF TEST INPUT 48 SUL SHIFT UP LIGHT 59 TACA TACHOMETER A 60 TACB TACHOMETER B 21 DC (+) POWER 38 TCSS TORQUE CURVE SELECTION INPUT 22 DC (+) POWER 28 TSA TWO SPEED AXLE 1 DC (-) 2 DC (-) GROUND GROUND 3 VBREF(5V) ACCELERATOR SENSOR SUPPLY 11 VBREF GND ACCELERATOR SENSOR GROUND 26 DDS DRIVELINE DISENGAUGED INPUT 5 VCREF(5V) REMOTE ACCELERATOR SENS. SUPPLY 42 DPS GROUND 7 VCREF GND REMOTE ACCELERATOR SENSOR GND 46 ECI ENGINE CRANK INHIBIT 56 EDL TRANSMISSION KICKDOWN 53 GPL GLOW PLUG LIGHT 4 HGE HYD. PRESS GOVERNOR ENABLE 24 VIGN IGNITION FEED 47 VRE RETARDER/EXHAUST BRAKE ENABLE 39 VSS(+) VEHICLE SPEED SENSOR (+) 40 VSS(-) VEHICLE SPEED SENSOR (-) 49 HMI HYDRAULIC PRESS GOVERNOR IND. LT 58 VSSCALA SPEEDOMETER SIGNAL A 13 HPS HYDRAULIC PRESSURE SENSOR 57 VSSCALB SPEEDOMETER SIGNAL B 41 HSO (+) POWER 55 WARN ENGINE WARNING LIGHT 23 HSO (-) GROUND CHK PEC DATE 16JAN01 CHANGE REV REFERENCE DRAWN PRODUCTION RELEASE. A P54304U U00JXP9 RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 09AUG00 AE Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification
15 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To CIRCUIT DIAGRAM INSTRUCTIONS, P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM CIRCUIT DIAGRAM INSTRUCTIONS CHAPTER 1 A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED A INDICATES SWITCH: RELAY - SUPPRESSED SWITCH CASE MANUAL/MECHANICAL MAGNETIC GROUND SUPPRESSED B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN. REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FRO MORE COMPLETE INFORMATION. 12 AND/OR SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN WITH OR WITHOUT CONNECTOR NUMBER. 12 C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS. LOCATION/CIRCUIT NUMBER WIRE GAUGE/WIRE COLOR PRINTED CIRCUIT IN INSTRUMENT CLUSTER VOLTMETER BUSS IN FUSE/CIRCUIT BREAKER CONNECTOR A B F1 20A LOCATION IN FUSE/CIRCUIT BREAKER CONNECTION FUSE RATING D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS. A60 16OR A55A/A60 16OR A55A 16OR E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS. WIRE CONNECTION B A12A S A A S S S I I I OFF OFF A I OFF A OFF GND S I A INTERNAL CONNECTION F18 A128 WIRE CONNECTION BUSSED CONTACT F19 20A CONTACT 16BN 16RD ETHER SWITCH KEY SWITCH A12 F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED PER EXAMPLE). COMMON GROUND CIRCUIT NUMBER PIGTAIL NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED. GROUND CIRCUITS ARE DESCRIBED THUS: 11-G R32-G 11-GA R32-GA 11-GB R32-GB SUFFIX LOCATION G IS NOT A SUFFIX BUT INDIVIDUAL GROUND INDICATES A GROUND CIRCUIT NUMBER CIRCUIT. SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT. CHK PEC DATE 16JAN01 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U DRAWN U00DLCK RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 15MAY00 AE Figure 7 Circuit Diagram Instructions
16 8 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM CIRCUIT DIAGRAM INSTRUCTIONS CHAPTER 1 G - ABBREVIATIONS: COLOR, NOUN AND ENGINE COLOR ABBREVIATION NOUN ABBREVIATION AQ - AQUA BK - BLACK BL - BLUE BN - BROWN DK GN - DARK GREEN GD - GOLD GY - GRAY GN - GREEN LT BL - LIGHT BLUE LT GN - LIGHT GREEN OR - ORANGE PK - PINK PL - PURPLE RD - RED SIL - SILVER TN - TAN VT - VIOLET WH - WHITE YL - YELLOW A ACC AC - AUX - AWG - B BAT CONN- DRL - ENG - FWD - GA - ACCESSORY AIR CONDITIONER AUXILIARY AMERICAN WIRE GAUGE BATTERY CONNECTION OR CONNECTOR DAYTIME RUNNING LIGHTS ENGINE FORWARD GAUGE G GND GROUND I IGN IGNITION IND - INDICATOR L - LEFT LT - LIGHT W/O - WITHOUT OPT - OPTIONAL R - RIGHT S - START OR SENDER THERMO -THERMOSTAT W/ - WITH ENGINE ABBREVIATION ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL C-10,C-12 V8-AVNT I6-HEUI - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL CHK PEC DATE 16JAN01 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U DRAWN U00JXP9 RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 10AUG00 AE Figure 8 Circuit Diagram Instructions (Cont.)
17 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To SCHEMATIC SYMBOL CHART, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM SCHEMATIC SYMBOL CHART CHAPTER 1 SYMBOL DESCRIPTION MALE/FEMALE IN-LINE CONNECTION DESCRIPTION SYMBOL FEMALE TERMINAL MALE TERMINAL HORN GROUND FUSE SPEAKER - SOUND SYSTEM LIGHT EMITTING DIODE RESISTOR MAGNETIC SWITCH SWITCH CONTACT, NORMALLY OPEN SWITCH CONTACT, NORMALLY CLOSED JUNCTION POINT LIGHT - SINGLE FILMENT SPLICE SWITCH-PRESSURE LIGHT - DOUBLE FILAMENT SWITCH-MANUAL/MECHANICAL SENDER - OIL, WATER, FUEL, TEMPERATURE RELAY-SUPPRESSED 87A SOLENOID - GENERAL USAGE MOTOR - ELECTRIC CIGAR LIGHTER CHK PEC DATE 16JAN01 CHANGE REV REFERENCE DRAWN PRODUCTION RELEASE. A P54304U U00DLCK RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 19MAY00 AE Figure 9 Schematic Symbol Chart
18 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To RELAY FUNCTIONS, P. 10 Figure 10 Relay Functions
19 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To LAMP BULB CHART, P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. A P54304U RELEASE NO. DATE PART NO. SHEET PEC 18JUN01 REVISED DRWG SHEET. B P54634F P52778H 20JUN00 AE Figure 11 Lamp Bulb Chart
20 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To NAVPAK/ECM V8 AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER IDENTIFICATION, P.12 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONNECTOR (X3) ECM TERM DESCRIPTION PIN # 1 FPM FUEL PUMP MONITIOR 2 FLI FUEL LEVEL INDICATOR 3 KL.15 IGNITION FEED 4 ECL ENGINE COOLANT LEVEL 5 MPR MAIN POWER RELAY 6 KL.31 GROUND 7 KL.31 GROUND 8 DDS DRIVELINE DISENAGE SWITCH 9 FPC FUEL PUMP CONTROL 10 TCSS TORQUE CURVE SELECT SWITCH 11 TACH TACHOMETER CONTROL 12 CAN1+ DRIVETRAIN J1939 DATALINK + 13 CAN1- DRIVETRAIN J1939 DATALINK - 14 RAS RESUME/ACCELERATE 15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD 16 NOT POPULATED 17 VSS_CAL VEHICLE SPEED SENSOR CALIBRATION 18 VRE VEHICLE RETARDER ENABLE 19 RPRE REMOTE PRESET PTO ENABLE 20 RVAR REMOTE VARIABLE PTO ENABLE 21 SCS SET/COAST 22 ESHTR ELECTRONIC SHUTTER RELAY 23 ECI ENGINE CRANK INHIBIT 24 BAP BAROMETRIC AIR PRESSURE ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 INTERNATIONAL NAVPAK/ECM V8-AVNT CONTROLLER CONNECTORS X3 & X4 PIN NUMBER IDENTIFICATION CONNECTOR (X4) ECM PIN # TERM KL.87 KL.87 VBREF EFAN GSC KL.31B DESCRIPTION BATTERY POWER LSI_SPARE2 LOW SPEED INOUT 2 ATA- VSS- VSS+ IVS BATTERY POWER SENSOR REFERENCE VOLTAGE NOT POPULATED VEHICLE SPEED SENSOR+ IDLE VALIDATION SWITCH NOT POPULATED ELECTRIC FAN CONTROL LSO_SPARE4 LOW SIDE OUTPUT 4 APS ATA+ NOT POPULATED NOT POPULATED NOT POPULATED VEHICLE SPEED SENSOR- NOT POPULATED NOT POPULATED NOT POPULATED ACCELERATION POSITION SENSOR NOT POPULATED J1708 DATALINK + J1708 DATALINK - NOT POPULATED GENSET SPEED CONTROL SENSOR REFERENCE GROUND CHK DATE CHANGE REV REFERENCE DRAWN U00DLCK RELEASE NO. P54304U NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 16JAN01 AE Figure 12 NAVPAK/ECM V8 AVNT Controller Connectors X3 and X4 Pin Number Identification
21 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) 2.1. ACCESSORY, P. 1 Figure 13 Accessory
22 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 2.2. BATTERY FEEDS, CAB, P. 2 Figure 14 Battery Feeds, Cab
23 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To BATTERY, P. 3 Figure 15 Battery
24 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To DATA LINK, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. DIAGNOSTIC CONN (1650) F ELECTRICAL CIRCUIT DIAGRAM G 1708 DATA LINK F A3S(+) 18DKBL A3S(-) G DIAGNOSTIC CONN (1650) A3T(+) 18DKBL CHAPTER 2 AUTOSHIFT SELECTOR (7905M) B2 N/EATON AUTOSHIFT TRANSMISSION A3A(+) 18DKBL 9 A3A(-) 10 A3D(+) 18DKBL 9 A3D(-) 10 A3T(-) C2 W/EATON AUTOSHIFT TRANSMISSION W/AIR ABS BRAKES AIR ABS ECU #1 (4024) G3 G2 SEE CH09_04 N3A(-) C3 J3D(-) J3D(+) 18DKBL PASS THRU AT DASH (4014) J3C(-) J3A(+) 18DKBL 9 J3A(-) 10 J1708 SPLICE (4820) J3-151 XMSN (4705F2) B8 L3-151 ECU "S" CONN BLACK (7204F) 17 SEE CH09_04 N3A(+) 18DKBL C4 DASH/CENTER CHASSIS (9700) (W/HYD ABS BRAKES) J3C(+) 18DKBL (4820) J1708 SPLICE J3B(+) 18DKBL J3B(-) J DKBL B7 L DKBL W/ALLISON WTEC TRANSMISSION 1 ENGINE (4103) K3A(+) 18DKBL 16 K3B(-) 17 ECM CONN (6007) W/I6-HEUI ENGINES CHK DATE CHANGE REV REFERENCE DRAWN U00DAG9 PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. PEC 18JUN01 ADDED IDM2 (6011). B P54634F P52778H K3A(+) 18DKBL K3B(+) 18DKBL 20 K3B(-) 21 ECM2 CONN (6021) K3A(-) K3C(-) K3C(+) 18DKBL IDM2 (6011) W/V8-AVNT ENGINES NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 19JUN00 AE Figure DataLink
25 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To SWITCH DATA LINK, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM SWITCH DATA LINK CHAPTER 2 ELECT SYSTEM CONTROLLER (1600) A3Y(+) 18DKBL A3Z(-) D E SWITCH PACK (1101) T3AA(-) T3BB(+) 18DKBL D3AA(-) D3B(+) 18DKBL E3W(+) 18DKBL E3X(-) A3J(+) 18DKBL A B DOOR POD PASSENGER (3204) E3X(-) E3W(+) 18DKBL D3Z(-) D3Y(+) 18DKBL A3K(-) D C DOOR POD SIGNAL (3202) C D DOOR POD SIGNAL (3202) B A RIGHT CREW DOOR POD (3208) T3AA(-) T3BB(+) 18DKBL D3CC(-) D3BB(+) 18DKBL A3N(+) 18DKBL A3P(-) A3X(-) A3W(+) 18DKBL A3F(-) 20GY A3E(+) 20DKBL B A DOOR POD DRIVER (3200) E B CREW DOOR (2600) LEFT CREW DOOR POD (3208) B A DOOR POD SIGNAL (3209) C D C D DOOR POD SIGNAL (3209) CHK PEC DATE 16JAN01 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U DRAWN U00JXP9 RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 25AUG00 AE Figure 17 Switch Data Link
26 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM DRIVETRAIN 1939 DATA LINK (CAB) CHAPTER 2 DASH PASS THRU (4014) 11 A5B(+) 20YL A5B(-) 12 20GN A5AR(+) 20YL A5AS(-) 20GN A5AC(+) 20YL A5AD(-) 20GN A5BA(+) 20YL A5BB(-) 20GN A5BC(+) 20YL A5BD(-) 20GN A5BG(+) 20YL A5BH(-) 20GN TERMINATING RESISTOR (1657M) A5AG(+) 20YL A A5AH(-) 20GN C 120 TO DRIVETRAIN J1939 SEE CH02_07 A5AN(+) 20YL A5AP(-) 20GN A5AV(+) 20YL A5AV(-) 20GN A5AL(+) 20YL A5AM(-) 20LTGN A5AE(+) 20YL A5AF(-) 20GN A5BE(+) 20YL A5BF(-) 20GN A5BJ(+) 20YL A5BK(-) 20GN ELECT SYSTEM CONTROLLER (1600) C D DIAGNOSTIC CONNECTOR (1650) A B OPTIONAL GAUGES (1659) J1939 SHIFTER (1652) W/ EATON AUTOSHIFT A A5AV(+) 20YL A5AV(-) 20GN B 4 5 CLUSTER (1500) A B AUTO HVAC (1658) A5C(+) 20YL A5C(-) 20GN 5 6 SEE CH10_07 SEE CH10_07 SEE CH07_05 SEE CH07_05 OPTIONAL GAUGE PACK (1510) CHK DATE PEC 16JAN01 PEC 18JUN01 Figure 18 CHANGE REV REFERENCE DRAWN PRODUCTION RELEASE. A P54304U U00JXP9 RELEASE NO. REVISED 4014 PIN OUTS. B P54634F P52778H Drivetrain 1939 Data Link (Cab) NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 09AUG00 AE
27 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7 Figure 19 Drivetrain 1939 Data Link (Chassis)
28 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 2.8. GROUNDS CHASSIS, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. A P54304U RELEASE NO H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 26MAY00 AE Figure 20 Grounds Chassis
29 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To GROUNDS CHASSIS, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM GROUNDS, CHASSIS CHAPTER 2 J11-GBG 12WH J11-GBB 12WH J11-GBR 18WH BODY BUILDER GND CH9_10 ACCESSORY BODY BUILDER RELAY CH9_10 J11-GH 8WH TRAILER SOCKET GND CH9_11 J11-GM 8WH J11-GW 18WH J56-GH 18WH TRAILER ABS CENTER PIN RELAY CH9_11 TRAILER LEFT TURN RELAY CH9_11 J57-GH 18WH TRAILER RIGHT TURN RELAY CH9_11 J72-G 18WH TRAILER AUX CENTER PIN RELAY CH9_11 J19-G 18WH FUEL HEATER RELAY CH9_07 STARTER GND (4036) J11-GL 4WH GND (4005) (4006) J17-GR1 18PK J65-G 18WH J19-GA 16WH J90-G 16WH CRANK INHIBIT W/AUTO NEUTRAL CH10_05 WORK LIGHT GND CH08_05 FUEL FILTER WARNING LIGHT GND CH07_09 FLOW SWITCH GND CH09_8 J44-GA 16WH POWER PARK GND J44-G 10WH POWER PARK GND J11-GAM 12WH EATON AUTOSHIFT GND J90-GM 12WH HYDRAMAX MOTOR CH9_08 J11-GPM 16WH PAM MODULE CH7_11 J11-GPN 16WH FORWARD REMOTE POWER MODULE CH9_15 J61-G 18WH AIR SUSPENSION SOLENOID CH9_17 CHK PEC DATE 16JAN01 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U DRAWN U00JXP9 RELEASE NO H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 26MAY00 AE Figure 21 Grounds Chassis (Cont.)
30 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To GROUNDS IP, P. 10 Figure 22 Grounds IP
31 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To GROUNDS IP, P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM GROUNDS, IP CHAPTER 2 A11-GDX 16WH A11-GDW 18WH A11-GDV 18WH COURTESY LIGHT DRV CH8_04 COURTESY LIGHT PASS CH8_04 A81-GA 12WH POWER WINDOW / LOCK DRV CH3_04 A11-GH 8WH A81-G 12WH A81-GB 12WH POWER WINDOW / LOCK PASS CH3_04 POWER WINDOW / LOCK PASS TRAVEL CREW CH3_05 GND STUD (1858) (1862) (1552F) A81-GC 12WH POWER WINDOW / LOCK DRV TRAVEL CREW CH3_05 A A11-GAL 12WH BUSS BAR B C D E F G H A62-GC 18WH A11-GBA 18WH A62-GD 18WH A23-GA 18WH A11-GDY 12WH A62-GF 16WH A21-G 16WH A41-G 18WH IP AIR HORN SW CH3_06 PREMIUM TRIM GND CH3_03 OPT IGN RELAY GND CH2_13 SHIFTER GND CH10_01 SNOW VALVE 5B SWITCH (1901) SEE CH05_03 ETHER START SWITCH (1010) 10 SEE CH05_02 A186 18DKBL A188 18DKBL TRANSMISSION GND CH10_03 TRANSMISSION GND CH10_03 MIRROR SWITCH SEE CH03_07 J K GROUND (1003) A28-GC 18TN AUTO NEUTRAL LIGHT SEE CH10_05 CHK PEC DATE 16JAN01 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U DRAWN U00JXP9 RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 9AUG00 AE Figure 23 Grounds IP
32 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To IGNITIONCAB,P.12 Figure 24 Ignition Cab
33 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To IGNITION CAB, P. 13 Figure 25 Ignition Cab (Cont.)
34 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To IGNITION FEEDS, CHASSIS, P. 14 Figure 26 Ignition Feeds, Chassis
35 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To START, P. 15 Figure 27 Start
36 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 3. CAB ACCESSORIES (CHAPTER 3) 3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1 Figure 28 Cigar Lighter and Power Feeds
37 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To CB POWER, P. 2 Figure 29 CB Power
38 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3 Figure 30 Compass and Temperature Display
39 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4 Figure 31 Front Doors Windows and Locks (Power)
40 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5 Figure 32 Crew Doors Windows and Locks (Power)
41 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To HORN, DUAL ELECTRIC, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM HORN, DUAL ELECTRIC CHAPTER 3 RIGHT SIDE ELECT HORN (8312) B A M85-GE 16WH M85L 16GY M85-GC 16WH 20 CITY HORN 20 AIR HORN B A LEFT SIDE ELECT HORN (8311) M85-GD 16WH M85K 16GY M85J 16GY (8301) B A M85-GA 16WH GROUND ADAPTER #2 (8801) CLOCK SPRING (1809) B9R 20 A 18 D C RADIATOR RADIATOR GND (8600) A M11-GC 12WH GROUND ADAPTER #1 (8800) B9V B85B B85C M85E 16GY M11-G 12WH M11-GD 12WH CAB/DCM (1800) A4 B10 B11 W/INSTRUMENT PANEL HORN SWITCH A85K HORN SWITCH (1018) FWD CHASSIS/DASH (4301) SYSTEM CONTROLLER (1600) A9V A9H 20GY 3 ZERO VOLT REF A85B 20GY A85C 20GY SW13 ELEC HORN AIR HORN 5 A85C 20GY PANEL LIGHT BUSS BAR (1002) SEE CH08_08 A85L A9M A62R 18DKBL E A62-GF 18WH F 2B GROUND ADAPTER (1003) J85AA 16GY E J11-G 12WH SYSTEM CONTROLLER BROWN FRONT (4007) J11-GJ 10WH (4006) GND 2 CHK PEC DATE 16JAN01 CHANGE REV REFERENCE DRAWN PRODUCTION RELEASE. A P54304U U00EDL2 RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 19JUN00 AE Figure 33 Horn, Dual Electric
42 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7 Figure 34 Mirrors (Heated, Lighted and Power)
43 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To RADIO (ENTERTAINMENT), SPEAKERS, P. 8 Figure 35 Radio (Entertainment), Speakers
44 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9 Figure 36 Windshield Wiper and Washer Pump
45 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To WAY RADIO, P. 10 Figure 37 2 Way Radio
46 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To SWITCH PACK, OPTIONAL GAUGE PACK, P. 11 Figure 38 Switch Pack, Optional Gauge Pack
47 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To LIGHTED AIR SHIELD, P. 12 Figure 39 Lighted Air Shield
48 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To ROOF AUX. LOAD, P. 13 Figure 40 Roof Aux. Load
49 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14 Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems
50 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To SELF CONTAINED AIR SEAT, P. 15 Figure 42 Self Contained Air Seat
51 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To DIGITAL CLOCK PTC, P. 16 Figure 43 Digital Clock PTC
52 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17 Figure 44 Transmission Allison LCT Column Shifter
53 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To V CHARGING + CRANKING SYSTEM (CHAPTER 4) 4.1. I6 HEUI ENGINES, P. 1 Figure 45 I6 HEUI Engines
54 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 4.2. V8 AVNT ENGINES, P. 2 Figure 46 V8 AVNT Engines
55 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To CATERPILLAR ENGINES, P. 3 Figure 47 Caterpillar Engines
56 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 5.1. FAN WIRING, P FANS AND ENGINE ACCESSORIES (CHAPTER 5) INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM FAN WIRING CHAPTER 5 I6 WITH FAN SOLENOID FAN SOLENOID MINI FUSE BLOCKS (4001) SEE CH02_14 J23FS 18TN ENGINE/DASH (4103) 14 K23A 16TN FAN AIR SOLENOID (4111) A K23B 16TN B K97B 18VT ENGINE HARNESS CONN (6401) A ENGINE CONTROLLER K97DF 18VT W/BODYBUILDER CONNECTIONS V8-AVNT WITH FAN CLUTCH FAN CLUTCH (J23Z) M1-A3 FAN RELAY (4002) A B ELECTRIC FAN (6406) MINI FUSE BLOCKS (4001) M1-C4 K23-G 16WH ENGINE BLOCK GROUND (6412) SEE CH02_14 J23Z 18TN M1-A A M1-B3 J23 18TN 15 K23 18TN ECM2 (6021) FOR V8 J23A 18TN 14 K23A 18TN 14 ELECTRIC FAN RELAY CONTROL ENGINE/DASH (4103) ENGINE HARNESS (6401) FOR I6 K23A 18TN A SINGLE BOX CHK DATE PEC 18JUN01 JKP 11JAN02 CHANGE REV REFERENCE WIRE CHANGE B P54634F ADDED 6401 C 55043Z DRAWN U00JXP9 RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. SHEET 10AUG00 AE Figure 48 Fan Wiring
57 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To ETHER START, P. 2 Figure 49 Ether Start
58 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 5.3. SNOW VALVE, P. 3 Figure 50 Snow Valve
59 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To ELECTRONIC ENGINES (CHAPTER 6) 6.1. ELECTRONIC ENGINE CONTROLS, I6 HEUI ENGINES, P. 1 Figure 51 Electronic Engine Controls, I6 HEUI Engines
60 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 6.2. ELECTRONIC ENGINE CONTROLS, I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 2 Figure 52 Electronic Engine Controls, I6 HEUI Engine Cruise Control and Body Builder Connections
61 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To ELECTRONIC ENGINE CONTROLS, (V8 AVNT) ENGINES, P. 3 Figure 53 Electronic Engine Controls, (V8 AVNT) Engines
62 , 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 6.4. ELECTRONIC ENGINE CONTROLS, V8 AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 4 Figure 54 Electronic Engine Controls, V8 AVNT Engine Cruise Control and Body Builder Connections
63 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To CATERPILLAR C10 AND C12 ENGINES, P. 5 Figure 55 Caterpillar C10 and C12 Engines
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